May 20, 2024

Ferrosilicon Market Size to Reach USD 14.92 Billion by 2033

The global ferrosilicon market size reached USD 11.62 billion in 2023 and is projected to hit around USD 14.92 billion by 2033, growing at a CAGR of 2.53% from 2024 to 2033.

Key Points

  • Asia-Pacific led the market with the largest market share of 67% in 2023.
  • North America is expected to expand at a CAGR of 2.21% over the forecast period.
  • By application, the deoxidizers segment has generated more than 70% of market share in 2023.
  • By application, the inoculants segment is expected to grow at the fastest rate of the forecast period.
  • By end use, in 2023, the carbon and other alloy steel segment has accounted more than 45% of markets share in 2023.
  • By end use, during the forecast period, the cast iron segment is anticipated to witness significant growth in the market.

Ferrosilicon Market Size 2024 to 2033

The ferrosilicon market is a vital segment of the global metallurgical industry, characterized by the production and distribution of ferrosilicon alloys, primarily composed of iron and silicon, with varying concentrations of other elements such as manganese, carbon, and aluminum. Ferrosilicon finds widespread applications in steelmaking, casting, welding, and other metallurgical processes due to its ability to enhance the strength, hardness, and wear resistance of alloys. The market is driven by the demand for ferrosilicon in the production of steel, which remains a fundamental material in construction, automotive, infrastructure, and manufacturing sectors worldwide. Additionally, the increasing use of ferrosilicon in the manufacturing of ferroalloys, silicon metal, and other industrial applications further contributes to the market’s growth.

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Growth Factors

Several factors contribute to the growth of the ferrosilicon market. Firstly, the robust demand for steel, particularly in emerging economies undergoing rapid industrialization and urbanization, drives the consumption of ferrosilicon as a key alloying element in steel production. The construction and automotive sectors, in particular, are significant consumers of steel, driving the demand for ferrosilicon to improve the mechanical properties and performance of steel alloys. Moreover, technological advancements in ferrosilicon production processes, including smelting and alloying techniques, have improved efficiency, reduced costs, and enhanced the quality of ferrosilicon products, further stimulating market growth. Additionally, the growing trend towards lightweight and high-strength materials in automotive and aerospace industries is fueling demand for ferrosilicon-based alloys with superior mechanical properties.

Region Insights

The ferrosilicon market exhibits regional variations in terms of production, consumption, and trade dynamics. China dominates the global ferrosilicon market, accounting for a significant share of both production and consumption, driven by the country’s large steel industry and infrastructure development projects. Other major producers and consumers of ferrosilicon include Russia, Norway, India, and the United States. Europe and North America are significant importers of ferrosilicon, primarily sourced from countries with competitive production costs and abundant raw materials. The Asia-Pacific region, particularly China and India, is expected to witness robust growth in ferrosilicon demand due to ongoing industrialization, construction activities, and investments in infrastructure projects.

Trends

Several trends are shaping the ferrosilicon market globally. One notable trend is the increasing adoption of ferrosilicon-based inoculants and nodularizers in the production of cast iron, aimed at improving the microstructure and mechanical properties of castings while reducing the occurrence of defects. Another trend is the rising demand for low-aluminum ferrosilicon alloys, which offer improved fluidity and castability in foundry applications, particularly in automotive and aerospace industries. Moreover, advancements in recycling technologies and the utilization of ferrosilicon-rich by-products from other metallurgical processes are gaining traction, contributing to sustainable practices and reducing environmental impact in the ferrosilicon industry.

Ferrosilicon Market Scope

Report Coverage Details
Global Market Size in 2023 USD 11.62 Billion
Global Market Size in 2024 USD 11.91 Billion
Global Market Size by 2033 USD 14.92 Billion
Growth Rate from 2024 to 2033 CAGR of 2.53%
Market Volume in 2023 8,190.3 Kilotons
Market Volume in 2024 8,373.76 Kilotons
CAGR 2.24%
Market Volume by 2033 10,221.35 Kilotons
Largest Market Asia Pacific
Base Year 2023
Forecast Period 2024 to 2033
Segments Covered By Application and By End-use
Regions Covered North America, Europe, Asia-Pacific, Latin America, and Middle East & Africa

 

Ferrosilicon Market Dynamics

Drivers

Several drivers propel the growth of the ferrosilicon market. Firstly, the expanding steel industry, driven by infrastructure development, urbanization, and construction activities in emerging economies, is a primary driver of ferrosilicon demand. The automotive sector, particularly the trend towards lightweight materials and electric vehicles, presents opportunities for ferrosilicon producers to supply alloys with specific compositions tailored to meet stringent performance requirements. Additionally, the growing demand for ferroalloys, silicon metal, and other downstream products derived from ferrosilicon further stimulates market growth. Furthermore, the increasing focus on energy efficiency and sustainability in industrial processes is driving the adoption of ferrosilicon-based additives and alloys to optimize production and reduce environmental footprint.

Opportunities

The ferrosilicon market offers numerous opportunities for producers, suppliers, and end-users alike. Producers can capitalize on the growing demand for ferrosilicon in emerging markets by expanding production capacities, optimizing manufacturing processes, and investing in research and development to develop innovative alloys with enhanced properties. Suppliers of raw materials such as silicon, manganese, and carbon have the opportunity to secure long-term partnerships and contracts with ferrosilicon producers to ensure a stable and cost-effective supply chain. End-users in steelmaking, foundry, and other industries can leverage the versatility and performance advantages of ferrosilicon alloys to enhance product quality, improve process efficiency, and achieve cost savings.

Challenges

Despite the promising growth prospects, the ferrosilicon market faces several challenges that could impact its trajectory. One of the primary challenges is the volatility of raw material prices, particularly for silicon, which accounts for a significant portion of production costs. Fluctuations in raw material prices can affect profit margins and operational stability for ferrosilicon producers, necessitating effective risk management strategies. Additionally, environmental regulations and concerns related to emissions, waste management, and energy consumption pose challenges for the ferrosilicon industry, prompting companies to adopt cleaner production technologies and implement sustainable practices. Moreover, competition from alternative materials and substitutes, such as ferromanganese, silicomanganese, and synthetic graphite, presents challenges for ferrosilicon producers to maintain market share and competitiveness in the global metallurgical industry.

Read Also: Magnesium Market Size to Reach USD 9.05 Billion by 2033

Recent Developments

  • In May 2023, Elkem and the Zero Environmental Foundation agreed to address industrial climate change. Zero will share expertise about climate change and policy as part of the engagement with Elkem.
  • In July 2022, Ferroglobe PLC, one of the world’s leading producers of silicon metal and silicon and manganese-based ferroalloys, entered a new phase in its silicon metal powder project for batteries and other advanced technologies, reaching a high purity production (up to 99.995%), in micrometer and sub-micrometer size.
  • In June 2022, Ferroglobe PLC announced a Memorandum of Understanding (‘MOU’) with REC Silicon. Under the MOU, Ferroglobe commits to leveraging its asset platform in the United States to supply high-purity silicon metal to REC Silicon, aiming to jointly establish a low-carbon and fully traceable U.S.-based solar supply chain.
  • In July 2022, OM Holdings’ smelting plant in Sarawak’s Samalaju Industrial Park recorded higher production volume in Q2 for ferrosilicon, manganese alloys, and manganese sinter ore.
  • In January 2022, POSCO commenced construction of a new galvanized steel plant in Tangshan, Hebei, China, which HBIS Group jointly owns.
  • In February 2022, Elkem ASA acquired the remaining 50% stake in the Salten energy recovery plant from Kvitebjørn Energi, thus taking 100% ownership. This acquisition aims to enable environmentally friendly ferrosilicon-grade production.

Ferrosilicon Market Companies

  • Elkem ASA
  • Eurasian Resources Group
  • Ferro Alloys Corporation Limited (FACOR)
  • FINNFJORD AS
  • Ferroglobe
  • IMFA
  • OM Holdings Ltd.
  • Russian Ferro-Alloys Inc.
  • SINOGU CHINA
  • VBC Ferro Alloys Limited

Segments Covered in the Report

By Application

  • Deoxidizer
  • Inoculants
  • Others

By End-use

  • Carbon & Other Alloy Steel
  • Stainless Steel
  • Electric Steel
  • Cast Iron
  • Others

By Geography

  • North America
  • Europe
  • Asia-Pacific
  • Latin America
  • Middle East and Africa

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